Introduction of carbonization furnace:
The new environmentally friendly carbonization furnace has the function of one machine and two functions.
1. According to the melting volume in the furnace, there are four-cubic, six-cubic, and eight-cubic furnaces.
2. Save labor and time, one person can operate several continuous carbonization furnaces at the same time, with a power of 1.5km (the power is the power of the fan).
3. Both the wood carbonization equipment and the carbon powder production line are called continuous carbonization furnaces. The equipment also has a gasifier device, and the self-produced gas can be used or recycled.
Technical information of carbonization furnace:
Model of carbonization furnace | WSIV-1 Gas flow model | WSIV-2 Self-ignite | |
Size of charcoal making equipment | 3.2M3 | 3 M3 | 5M3 |
Productivity(kg) | 1500 | 1000 | 2000 |
Temperature(°C) | 430°C | 430°C | 430°C |
Motor power of charcoal production machine | No. power | 1.5kw | 3.0 KW |
Time consumption of charcoal machine | 8 hours | 8hours | |
How to produce charcoal through a continuous carbonization furnace?
1. Heating
After sealing work, use wooden wastes or gas to heat the furnace. Primarily, 10 minutes big fire to burn, when the temperature reaches 90 degrees centigrade, turn to use slow fire to heat. It takes 80-120minutes for this process to reduce water vapor from your materials.
2. Pyrolyse
Keep heating, when the temperature reaches 180-235 degrees centigrade for 3-5hours, it will produce gas from this process. Reuse this gas as fuel to heat. The whole process is about 8hours. When the temperature reaches the highest and it reduces, the dry distillation process will be finished.
3. Cooling
Hang the Inner pot outside, and seal the pipes of cover. Let it cool naturally. Cooling time is longer, and the quality of charcoal is good. When the temperature lowers by 50 degrees, you can take the charcoal out. Otherwise, the charcoal will burn again when met the oxygen of the air.
Widely Using charcoal carbonization furnace:
♦ Charcoal in the industry: It is mainly used in combining carbon of industrial materials, metallurgy, and the carburizing carbon of the chemical industry.
♦ Charcoal in agriculture and animal husbandry: It can raise the soil temperature, maintain soil moisture, mitigate the organic fertilizers and improve soil PH.
♦ Charcoal in life: People often use charcoal for heating, and barbecuing, as well as the fuel used for tea and tobacco drying.
Function for charcoal carbonization furnace:
Explain: If your raw material is a coconut shell, use a carbonization stove to carbonize it to coconut shell charcoal, you can sell coconut shell charcoal directly or crush charcoal to charcoal powder, then use press charcoal powder to BBQ or Shisha. our factory supplies an automatic product line from the carbonization stove to the dryer. this carbonized stove is also suitable: for hardwood charcoal, bamboo, wood branches, or other big-size biomass.
The full product line for coconut shell charcoal carbonized stove
You use coconut shell charcoal or wood charcoal to produce shisha or bbq, we supply an automatic product line that includes a carbonization furnace :
1-Carbonized stove: making charcoal from coconut shells or other raw material.
2-Charcoal crusher: crush charcoal to charcoal powder(new style charcoal crusher no any dust flying, keep a clean environment.
3-Big tank: collected charcoal powder, closed model keep clean environment also.
4-Screw conveyor: delivery charcoal powder to wheel mixer
5-Wheel mixer: mix charcoal powder with a binder, increasing charcoal stickiness. good quality wheel mixer has a heavy wheel and has both functions: press and mix.
6-Binder mixer: we use the stainless raw material to produce the binder mixer because the binder is liquid.
7-Automatic weighting part: new style machine keep the wheel mixer and binder mixed automatically, there has one control panel to control charcoal powder and binder percent, no need for labor weighting one by one.
8-Conveyor: delivery mixed charcoal powder to the next machine (Feeder)
9-Feeder: in stock mixed charcoal powder and delivery charcoal powder to next briquettes press machine. feeder speed adjustable.
10-Briquettes machine: our factory supplies different kinds of briquettes machines to produce different sizes and shapes of charcoal briquettes.
11-Dryer: wet briquettes are not easy to deliver and are in stock, so you must need a dryer, new style hot pump dryer has a PLC system, Drying temperature and time are adjustable, and very easy to operate.
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