Description of the Hookah Production Line Machine
1. Production line:
The process starts with raw material preparation and goes through the following stages:
Cutter → Washer → Drainer → Air Dryer → Mixer → Sandwich Pot → Fermenter
2. Packaging line:
After production, hookah paste goes through the automated packaging stage:
Extrusion Packaging Machine → Small Box Packaging Machine → 3D Laminator → Large Box Packaging Machine
This integrated industrial system ensures efficient end-to-end processing and minimizes human intervention.
Finished product display introduction:
The boxed hookah paste is mainly composed of honey/syrup, glycerin, edible spices, fruit extracts, and other high-quality raw materials. The production line adopts advanced food processing technology to ensure stable product quality and a mellow and smooth taste.
This comprehensive production line covers several key links: raw material pretreatment (shredding, washing, air drying), full mixing, precise boiling and concentration, efficient homogenization, and fine packaging (small box packaging machine, large box packaging machine, three-dimensional packaging machine). Its designed production capacity is 100-200 kg per hour, which is very suitable for small and medium-sized enterprises focusing on the production of high-quality hookah paste.
The Boxed hookah paste production line adopts a modular design, and each device is seamlessly connected through a conveying system to achieve semi-automatic production. The core processes are as follows:
• Raw material cleaning and disinfection: ensure the purity and safety of all ingredients.
• Accurate proportion mixing: achieve perfect flavor balance.
• Low temperature cooking, fragrance preservation: retain the natural aroma and essence of the ingredients.
• Homogenization to ensure fineness: ensure that the final product has a uniform and fine texture.
Through these streamlined processes, the production line not only improves efficiency but also maintains the highest quality standards throughout the entire production process.
Introduction of the Tobacco Cutting Machine
The tobacco cutter is the initial pre-processing equipment of the production line. Its main function is to cut the dried tobacco leaves into small pieces of uniform size.
The equipment is made of food-grade stainless steel to ensure hygiene and safety during processing. It is equipped with an adjustable knife group, which can customize the cutting size (usually 3-8 mm) according to the specific characteristics of different raw materials. During operation, the raw materials enter through the feed port, are sliced by the high-speed rotating blades, and are then discharged through the discharge port.
The main specifications of this tobacco leaf cutter include:
Another feature of the EC-1000 model is that it is equipped with a dust cover, which can effectively prevent the inside of the cutter and the processed materials from being contaminated by dust.
The equipment not only ensures efficiency but also maintains the highest quality and cleanliness standards throughout the material processing stage.
Introduction to the lifts for tobacco
The elevator is a key component in the production line for conveying tobacco. Specifically, it lifts the crushed material vertically to the cleaning machine.
Our elevator uses a belt structure to convey materials, and its lifting height can be customized according to the factory layout requirements. During operation, the material is fed from the bottom feed port and conveyed to the specified height by the lifting belt or hopper before unloading.
The main features of the CUSM-2000 elevator include:
1. Food-grade conveyor belt: non-toxic and odorless, ensuring safe food handling.
2. Frequency conversion speed regulation: The conveying speed can be adjusted within the range of 0.1 to 0.5 m/s, and the conveying process can be flexibly controlled.
3. Anti-backflow design: ensures smooth material transportation without backflow problems.
The CUSM-2000 elevator adopts a sturdy design and advanced functions to ensure efficient and reliable vertical material transportation within the production line.
Tobacco cleaning machine
The brush tobacco and tobacco leaf cleaning machine is used to remove dirt, pesticide residues, and other impurities from the surface of raw materials. It uses a combination of cleaning methods, such as bubbles, circulating surfacing, and high-pressure spraying, to ensure that the materials are thoroughly cleaned in all directions. The high-pressure spray on the conveyor cleans the vegetables again, enhancing the unloading effect. After the material enters the cleaning tank, it rolls and cleans under the action of bubbles and water flow. At the same time, a filter screen is provided at the bottom to collect precipitated impurities.
The main features of our brush cleaning machine: three-stage cleaning design (pre-wash, main wash, rinse); water circulation system, water saving; 304 stainless steel material, corrosion resistance; and our equipment meets the requirements of HACCP certification, especially suitable for finished products with high hygiene standards in this production line.
Vibrating screen for tobacco drainage
Our vibrating screening and draining machine is mainly used to drain excess water after tobacco cleaning. The equipment uses a 304 stainless steel screen. When working, the motor drives the eccentric block to vibrate, so that the material is evenly distributed on the screen surface and moves forward, and the water is discharged through the screen hole. The vibration frequency is adjustable. Special requirements: install a water pipe.
Air dryer for tobacco drying
We use a hot air dryer to reduce the moisture content of tobacco and extend the shelf life. The equipment adopts the principle of hot air circulation, and the temperature is controlled between 40-60℃ to avoid high temperatures from destroying the flavor of the raw materials. There are multiple layers of turning trays in the drying bin, and the materials are turned regularly during the drying process to ensure uniform heating. The drying time is adjustable. The main features of this equipment are: the dryer adopts a PLC temperature control system; hot air uniform distribution design; a low energy consumption fan system; visual observation window.
Mixer for mixing tobacco raw materials
The mixing machine is used to mix various dry and wet raw materials evenly according to the formula ratio. The equipment adopts a double-helix mixing structure with an adjustable speed of 20- 60 rpm. The mixing time is usually 15-30 minutes to ensure that the tobacco, fruit particles, syrup, glycerin, and other ingredients are fully integrated. Equipment features: 1) Frequency conversion speed regulation to adapt to materials of different viscosities; 2) All stainless steel liners. The specifications of the TW-350 equipment are: Dimensions: 2300*1650*1650mm, Weight: 420 kg, Power: 2.2kw/380, Output: 350L/time.
Hookah Production Line Machine Accessories
Introduction to the packaging line
Our packaging line provides a comprehensive automated packaging turnkey solution, covering every step from product forming to final cartoning. The integrated system includes four key processes: extrusion molding, precision metering, primary packaging, and secondary packaging.
All product contact surfaces of the entire line are made of 304-grade stainless steel and are properly surface-treated to ensure compliance with strict GMP standards. This ensures hygiene and durability throughout the packaging process.
This advanced line is designed to simplify operations, improve efficiency, and maintain the highest quality standards in the packaging industry.
Cartoning Machine
The automatic cartooning machine is designed to efficiently pack single-packed hookah paste into colorful boxes. It utilizes an intermittent motion mechanism, providing a working speed of 60-120 boxes per minute. The machine is versatile and capable of processing various box types.
Key Specifications:
Model: KXZ-120B
Voltage: 380V 50Hz
Power: 1.5KW
Capacity: 10-60 boxes/min (adjustable)
Paper Requirements for Cartons: 250-400g/m²
Carton Size Range: L(80-210) * H(10-60) mm
Machine Noise: ≤80dB
Air Source Pressure: 0.5-0.8 MPa
Gas Consumption: 120-160L/min
Dimensions: 3600 x 1200 x 1750 mm
Weight: 1300 kg
Various technical parameters of the product
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Product name and technical information |
Model |
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Cutting size(mm):0-60mm Capacity(kg/h): 400kg/h Dimension(mm):1020*760*1370mm Net weight(kg):130kg Width of belt(mm):160mm Voltage(220v/380v):220/380v Power:2.2KW
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EC-1000 |
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Capacity: 500 kg/h Power:1.1kw Size:2000*600*1550mm Weight:80kg |
CUSM-2000 |
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Name: Brush Cleaning machine with water recycling system Size:2000*1200*1200mm Transmission power 1.1kw Pump power 0.75 kW Hair roller length 800mm Weight:290kg |
LFCY-2000 |
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Name: Vibrating Drainer Voltage: 110V,50HZ, single phase Power：0.4kw Capacity： 800~1000kg/h Weight：280 kg Dimension： 2*0.93*0.74m(6.56*3.05*2.43 feet) Material： Stainless steel Special demand: add the water pipe |
WSDY-1000Q |
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Name: Flip Air Dryer Output: 500kg/h Size: 4000*1200*1450 Transmission power 0.75kw Number of fans 8 (4 groups) Fan power: 0.75kw*8 Mesh belt width 800mm Weight: 365kg |
FAD-4000 |
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Capacity: 500 kg/h Power:0.75kw Size:1500*600*1050mm Weight:60kg |
CUSM-1500 |
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Dimensions: 2300*1650*1650mm Weight: 420 Power: 2.2kw/380 Output: 350L/time |
TW-350 |
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Metric volume(L):500L Caliber (mm): Φ 1100 Depth of pot(mm):730mm Heating area(m2):2 Interlayer work pressure:≤ 0.09MPa (can be adapted according to customer requirement) Mixing speed:36 r/min(can be adapted according to customer requirement) |
WSJC-500 |
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Mixer with a pump system Nominal capacity: 1000L Actual capacity: 121.5L Electric heating power: 12*4kw Jacket capacity: 560L Inner pot size: 1200mm Outer pot size: 1400mm Reducer model: M8 Motor power: 4 kW Stirring speed: 60-80N/min
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CM-1000 1 ton, slow stirring, with heating, equipped with 2 pumps, one for feeding and one for discharging (stirring honey syrup with a viscosity of 11,000) |
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50L measuring tank |
Customized model |
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Product name and technical information |
Model |
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Shisha Tobacco Packing Machine Model DS-250SY Packing speed 50-120bags/min Measuring range 50-100g The largest film width is 250mm Machine size (L)1417.5*(W)750*(H)1290mm Machine weight 890kg Power supply 220V, 50/60HZ, 2.4KW Bucket capacity 80L |
DS-250SY |
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Weighing table specifications: 400mm long*210mm wide Maximum capacity: 1000g Weighing range: 1g-1000g Highest accuracy: ±0.3g~±0.5g Minimum scale: 0.1g Conveying speed: 30~100m/min Maximum speed: 160pcs/min Weighed material size: 280mm(L)*200mm(W) Overall machine size: 1522mm (L)*560mm (W)*1222mm (H) |
CQ-XP210 |
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Matched Cartoning line conveyor belt |
Customized |
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Carton/Box packing machine Model KXZ-120B Mask machine voltage 380V 50Hz Power 1.5KW Capacity :10-60box / min Paper requirements for cartons 250-400g/m3 Carton size range L(80-210)*H(10-60)mm Machine noise ≤80dB Air source 0.5-0.8 MPa Gas consumption 120-160L/min Dimension 3600*1200*1750mm Weight 1300kg |
KXZ-120B |
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Transparent film three-dimensional packaging machine Model RF-200A Power supply AC 220/50 110/60(V/Hz) Power 4.5(KW) Packing speed 40-50bags/min Carton size range(mm) L(50~240)X W(20~120)XH(10~60) mm Temperature range 0-300(℃) Packaging material BOPP Dimensions(L*W*H) 2000*790*1550mm Weight 550(kg) |
RF-200A |
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Carton/Box packing machine Model KXZ-160B Mask machine voltage 380V 50Hz Power 1.5KW Capacity 5-20 boxes/min Paper requirements for cartons 300-450g/m3 Carton size range L(210)*W(105)*H(110)mm Machine noise ≤80dB Air source 0.5-0.8 MPa Gas consumption 120-160L/min Dimension 4200*1400*1800 mm Weight 1600kg |
KXZ-160B |
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BTB-500 three-dimensional packaging machine Model TY-500 Production efficiency 20-35packs/min Packing size range (L)100-360mm (W) 40-250mm(H) 20-130mm Power supply 380V 50- 60Hz Motor power 2.5 kW Heating power 7.5 kW Working air pressure 0.6MPa Dimensions 3550mm×1020mm×1720mm(L×W×H) Weight 1000Kg Packing materials: OPP, BOPP film, PVC film |
TY-500 |
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Carton flipping and coding mechanism |
Customized |
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Mechanical dimensions L2000mm×W1900mm×H1450mm Applicable carton range L (length,) maximum 600 - minimum 200 W (width) maximum 500 - minimum 150 H (height) maximum 350 - minimum 100 Cartoning capacity 720 pieces/hour (maximum) Carton stacking volume 100 pieces/hour (corrugated carton) Carton material: General specification,n corrugated paper Tape used OPP; kraft paper 38 mm or 50 mm wide Carton size change, Handle adjustment for about 1 minute Power supply single-phase 220V Air source 0.5MPa (5Kg/cm2) Air consumption 300L/min The machine weighs about 600 kg |
KX-550 |
Transparent Film 3D Packaging Machine
After the product is successfully boxed, it will be covered with an additional layer of transparent film to enhance protection and display. This transparent film 3D packaging machine uses precise temperature control to ensure efficient and high-quality sealing effects.
Main specifications:
Model: RF-200A
Power supply: AC 220/50 or 110/60 (V/Hz)
Power consumption: 4.5 kW
Packaging speed: 40-50 packs/minute
Carton size range (mm): L (50~240) x W (20~120) x H (10~60) mm
Temperature range: 0-300 ℃
Packaging material: BOPP
Machine size (L x W x H): 2000 x 790 x 1550 mm
Weight: 550 kg
This advanced packaging machine has excellent performance, ensuring safe and beautiful packaging while flexibly adapting to various carton sizes. Its user-friendly design and reliable operation make it a perfect choice to improve the quality of the final packaging stage of your products.
One-Stop Machinery Factory In China
With state-of-the-art facilities, we offer a comprehensive range of customized services to meet your specific needs, ensuring that every step of the packaging process is optimized for efficiency, precision, and quality. From design to production, our innovative technology and professional team guarantee you excellent results that match your vision and goals.
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