Bone Crusher Machine

Description of the bone crusher machine

Our company has been deeply involved in meat processing, pet food, and bone product processing for many years. Traditional bone processing techniques face challenges such as difficult bone crushing, uneven particle size, and low efficiency. Our multifunctional bone crusher boasts powerful crushing capacity and flexible synergy, efficiently processing both small bones from poultry and large, hard bones from pigs, cattle, and sheep. It can also be combined with a colloid mill to form an integrated "crushing and refining" production line, providing companies with a complete solution from bone pre-processing to meat-bone paste production.

Applicable Raw Materials

Applicable to: All types of poultry bones, such as chicken, duck, and goose, that can be fed directly without pre-cutting; and hard bones from large livestock, such as pigs, cattle, and sheep.
Specific Raw Materials: Chicken thigh bones, chicken wing bones, chicken breast bones, duck leg bones, duck wing bones, goose breast bones, goose leg bones, pig leg bones (including shanks), pig spine bones, beef leg bones, beef spine bones, beef ribs, lamb leg bones, and lamb spine bones.

Supplementary Ingredients for Colloid Mill Processing

When using a colloid mill to produce meat and bone paste, in addition to the bones mentioned above, small amounts of other meat ingredients can be added to enhance product quality. Bone crushers are suitable for processing products such as sausages, meatballs, canned pet food, and nutritional sauces, transforming bones from a single ingredient into a high-value, complex ingredient.

How the bone crusher machine

The core operating logic of our company's bone crushers is based on a "pretreatment - crushing - grinding - screening" process. While specific details may vary slightly between different types of equipment, the overall principle of mechanical crushing remains the same. First, the bones to be processed undergo pretreatment (e.g., cutting into short segments, removing fascia and hair) to prevent impurities from affecting equipment operation and the quality of the finished product. The bones are then fed into the crushing chamber, where high-speed rotating blades (shearing), interlocking toothed rollers (roller pressing), or hammers (hammering) apply external forces, disrupting the structural integrity of the bones and initially breaking them into fragments. The crushed bones then enter the grinding stage, where they are further refined by finer grinding components (such as grinding discs and screens) to a particle size of 80-200 mesh, as required. Finally, a built-in screening device separates the finished product that meets the required particle size. Any coarse bone fragments that do not meet the standard are returned to the crushing chamber for secondary processing to ensure uniform discharge.

Core Advantages of the bone crusher machine

High Efficiency and Energy Saving: Compared to manual bone chopping (which processes less than 50kg per hour), this equipment can process 100-500kg of bone per hour (depending on the model), achieving 2-10 times higher efficiency. The motor uses a variable frequency design and automatically reduces speed when not loaded, resulting in 15%-20% lower energy consumption than traditional crushing equipment.

Durability: Key components (the blade assembly, crushing chamber, and bearings) are made of highly wear-resistant and impact-resistant materials. The structural design is optimized for hard bone crushing. Under normal use, the blade assembly has a service life of over 3,000 hours, reducing the frequency of consumable replacement.

Safety and Hygiene: The entire machine is constructed of food-grade 304 stainless steel; the crushing chamber features a clean, no-blinds design, facilitating high-pressure cleaning and disinfection. Equipped with a feed screen to prevent bone splashing and an overload protection device to prevent motor damage from jamming, the machine complies with food safety regulations.

Flexible operation: The control panel allows for one-touch adjustment of crushing size and feed speed. Both continuous and intermittent operation modes are supported, making it suitable for standalone use in small processing plants and integrated into automated production lines for large enterprises, adapting to the production needs of varying scales.

Henan Lerford Machinery Equipment Co., Ltd.

Henan Lerford Equipment Co., Ltd. is a professional enterprise focusing on the research and development, production, and sales of small and medium-sized mechanical equipment. It has been deeply engaged in the three core areas of food processing, agricultural machinery, and fruit processing. With the core positioning of "adapting to the needs of small and medium-sized customers and providing cost-effective equipment", it provides a full chain of services from equipment selection to after-sales support for small and medium-sized food factories, farmers, individual industrial and commercial households, community processing plants and other customer groups, helping customers to lower the production threshold, improve processing efficiency, and promote the scale and standardization of the agricultural and food processing industries.

7x24 hours after-sales service

+86-15838007835

goldenmachinerysusan@gmail.com

 

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